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Full text of "Yamaha Xt 600 3Tb Exploded View Views"

Explosionszeichnungen 




Yamaha XT 600 3TB 



Parts 



Page 



CAMSHAFT CHAIN 

CARBURETOR 

CLUTCH 

COWLING 1 

CRANKCASE 

CRANKCASE COVER 1 

CRANKSHAFT PISTON 

CYLINDER 

CYLINDER HEAD 

ELECTRICAL 1 

ELECTRICAL 2 

EXHAUST 

FENDER 

FLASHER LIGHT 

FRAME 

FRONT FORK 

FRONT MASTER CYLINDER 

FRONT WHEEL 

FUEL TANK 

GENERATOR 

HANDLE SWITCH LEVER 

HEADLIGHT 

INTAKE 

METER 

OIL PUMP 

REAR ARM 

REAR BRAKE CALIPER 

REAR MASTER CYLINDER 

REAR SUSPENSION 

REAR WHEEL 

SEAT 

SHIFT CAM SHIFT FORK 

SHIFT SHAFT 

SIDE COVER 

STAND FOOTREST 

STARTER CLUTCH 

STEERING 

STEERING HANDLE CABLE 

TAILLIGHT 

TRANSMISSION 

VALVE 



1 

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8 

9 

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11 

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40 

41 

42 

43 

44 



Coverpicture from www.xt600.de 

Drawings Copyright by Yamaha Motor Corp. 

Layout & Pdf creation by Bad Boy 



Item 



Part# 



Description 



Req 



1 


1JK-121 71 -00-00 


2 


3TB-1 21 76-00-00 


3 


90105-07087-00 


4 


94590-27126-00 


5 


34K-1 2231 -00-00 


6 


34K-1 2241 -00-00 


7 


97011-06016-00 


8 


92901-06600-00 


9 


3TB-1 221 0-00-00 


10 


91316-06025-00 


11 


4X7-12213-00-00 



CAMSHAFT 1 1 

SPROCKET, CAM CHAIN 1 

BOLT, WASHER BASED 2 

CHAIN 1 

GUIDE, STOPPER 1 1 

GUIDE, STOPPER 2 1 

BOLT 2 

WASHER 2 

TENSIONER ASSY, CAM CHAIN 1 

BOLT 2 

GASKET, TENSIONER CASE 1 



CAMSHAFT CHAIN 




CARBURETOR 



f 35 



JSJli 




Vi- 



Item 



Part# 



Description 



Req 



1 


3UY-1 4301 -00-00 


2 


5Y1 -141 98-00-00 


3 


360-24512-00-00 


4 


2JN-1 4385-00-00 


5 


6E5-1 4386-01 -00 


6 


5Y1 -14384-00-00 


7 


98580-04016-00 


8 


98503-04014-00 


9 


92901-04100-00 


10 


1JK-1 41 97-00-00 


11 


1JK-1 4357-00-00 


12 


98580-04010-00 


13 


5Y1 -14572-00-00 


14 


1XL-14131-00-00 


15 


5Y1 -14356-00-00 


16 


5Y1 -14358-00-00 


17 


5Y1 -14536-00-00 


18 


98580-04010-00 


19 


98580-04020-00 


20 


30X-1 4358-00-00 


21 


14T-1 4323-00-00 


22 


1VJ-1 41 97-00-00 


23 


1JK-1 4940-01 -00 


24 


2JN-1 4293-00-00 


25 


1JK-1 4291 -00-00 


26 


7KF-1 4227-00-00 


27 


92990-04100-00 


28 


1VJ-1 4286-00-00 


29 


7KF-1 41 62-00-00 


30 


5Y1 -14349-00-00 


31 


30X-1 41 48-00-00 


32 


98501-05010-00 


33 


98580-04010-00 


34 


5Y1 -141 49-00-00 


35 


5Y1 -141 59-00-00 


36 


288-14343-65-00 


36 


288-14343-70-00 


36 


288-14343-60-00 


37 


3UY-1 4341 -00-00 


38 


3UY-1 431 3-55-00 


39 


43F-1 4342-24-00 


40 


30X-1 4343-52-00 


41 


2KF-1 4355-00-00 


42 


51 Y-1 41 05-00-00 


43 


2JN-1 41 07-00-00 


44 


2NX-1490K-00-00 


45 


2NX-1 41 03-00-00 


46 


1JK-1490A-00-00 



CARBURETOR ASSEMBLY 1 

GASKET 

GASKET 

FLOAT 

.PIN, FLOAT 

GASKET, FLOAT CHAMBER 

SCREW, PAN HEAD 

SCREW, PAN HEAD 

.WASHER, SPRING 

PIPE 

COLLAR 

SCREW, PAN HEAD 

PLATE, STAY 

SPRING, THROTTLE VALVE 

WASHER, SPRING 

NUT 

GASKET 

SCREW, PAN HEAD 

SCREW, PAN HEAD 

NUT 

.SCREW, AIR ADJUSTING 

PIPE 

DIAPHRAGM ASSEMBLY 

COVER 1 

CONNECTER COMP 

WASHER 

WASHER, SPRING 

SPRING 

BOLT, HOLDING 

PIPE 

PIPE 

.SCREW, PAN HEAD 

SCREW, PAN HEAD 

PIPE 

CLIP 

JET, MAIN 130 URSTD 

JET, MAIN (#140) UR 

JET, MAIN (#120) UR 

NOZZLE, MAIN 

VALVE, THROTTLE 2 

JET, PILOT (# 48) 

JET, MAIN (#104) 

NOZZLE, MAIN 2 

PILOT SCREW SET (30X-1 41 05-00 

NEEDLE VALVE SET 

STOP SCREW SET 

THROTTLE SCREW SET 

DIAPHRAGM SET, 1 



Item 


Part# 


Description 


47 


3UY-1490J-10-00 


NEEDLE SET 


48 


3UY-1490J-00-00 


NEEDLE SET 


49 


2KF-1410A-00-00 


STARTER SET 


50 


2WJ-1 4367-00-00 


PLUG 


51 


3TD-1 41 97-00-00 


PIPE 



Req 



CARBURETOR- 2 



f 35 



JSJli 




Vi- 



CLUTCH 




Item 



Part# 



Description 



Req 



1 


3AJ-16111-00-00 


2 


90282-07042-00 


3 


90215-20197-00 


4 


90170-20274-00 


5 


3AJ-1 61 50-00-00 


6 


2JN-1 61 54-00-00 


7 


2JN-1 6371 -00-00 


8 


5Y1 -16321 -00-00 


9 


360-16325-00-00 


10 


5Y1 -16331 -01 -00 


11 


5Y1 -16351 -00-00 


12 


90501-23142-00 


13 


90159-06010-00 


14 


30X-1 6358-00-00 


15 


34K-1 6356-00-00 


16 


92990-06200-00 


17 


95303-06600-00 


18 


5Y1 -16383-00-00 


19 


90215-20231-00 


20 


90170-20327-00 


21 


1VJ-1 6380-01 -00 


22 


93317-11020-00 


23 


93315-11720-00 


24 


93102-17357-00 


25 


90201-17327-00 


26 


90149-08067-00 


27 


90201-08087-00 


28 


90508-14710-00 


29 


5Y1 -16357-00-00 


30 


93515-32029-00 



GEAR, PRIMARY DRIVE (34T) 
KEY, STRAIGHT 
WASHER, LOCK 
NUT 

PRIMARY DRIVEN GEAR 
COMP (71T) 
PLATE, THRUST 1 
BOSS, CLUTCH 
PLATE, FRICTION 
PLATE, CLUTCH 2 
PLATE, FRICTION 2 
PLATE, PRESSURE 1 
SPRING, COMPRESSION 
SCREW, WITH WASHER 
PLATE, PUSH 
ROD, PUSH 1 
WASHER, PLAIN 
NUT 

SPRING, CLUTCH BOSS 
WASHER, LOCK 
NUT 

PUSH LEVER ASSEMBLY 
BEARING 
BEARING 
OIL SEAL 
WASHER, PLATE 
SCREW 
GASKET 

SPRING, TORSION 
ROD, PUSH 2 
BALL 



Item 



Part# 



Description 



Req 



1 3TB-W2834-30-00 

2 3YP-28391 -00-00 

3 99244-00025-00 

4 3TB-2821 7-00-00 

5 90480-12053-00 

6 90149-06263-00 



BODY, COWLING 

(HEADLIGHT) WHT/RED 

GRAPHIC 1 

EMBLEM, YAMAHA 

DAMPER 

GROMMET 

SCREW 



COWLING 1 




$> 



CRANKCASE 




Item 



Part# 



Description 



Req 



1 


3DS-1 51 00-00-00 


2 


90387-17783-00 


3 


90387-16782-00 


4 


99510-12016-00 


5 


99510-08016-00 


6 


93210-07135-00 


7 


90110-06138-00 


8 


91316-06045-00 


9 


91316-06060-00 


10 


90465-08344-00 


11 


3TB-1 11 66-00-00 


12 


90467-14015-00 


13 


90467-17128-00 


14 


5Y1 -15383-00-00 


15 


98701-06012-00 


16 


90116-10506-00 


17 


99510-14016-00 


18 


90116-10263-00 


19 


99510-08016-00 


20 


90430-08178-00 


21 


3Y6-1 51 67-00-00 


22 


3Y6-1 51 44-00-00 


23 


98021-06016-00 



CRANKCASE ASSEMBLY 

CIRCUIT SILVER 1 

COLLAR 1 

COLLAR 1 

PIN, DOWEL 2 

PIN, DOWEL 1 

O-RING 1 
BOLT, HEXAGON SOCKET HEAD 9 

BOLT 4 

BOLT 1 

CLAMP 1 

PIPE, BREATHER 1 1 

CLIP 1 

CLIP 1 

PLATE, BEARING COVER 1 
SCREW, FLAT HEAD (92701-06012) 3 

BOLT, STUD 2 

PIN, DOWEL 2 

BOLT, STUD 2 

PIN, DOWEL 1 

GASKET 1 

PLUG, BLIND 1 1 

PLATE, LOCK 1 

BOLT 2 



CRANKCASE COVER 1 




Item 



Part# 



Description 



Req 



1 


3TB-15411-01-00 


2 


1VJ-1 5451 -00-00 


3 


99510-12016-00 


4 


91316-06035-00 


5 


91316-06025-00 


6 


91316-06050-00 


7 


91316-06050-00 


8 


93210-13361-00 


9 


90340-08M04-00 


10 


90430-08143-00 


11 


90340-36121-00 


12 


93210-36510-00 


13 


98580-06012-00 


14 


90462-16102-00 


15 


3AJ-1 5421 -00-00 


16 


91316-06016-00 


17 


3DS-1 5430-00-00 


18 


2WK-15418-01-00 


19 


1JK-1 5449-00-00 


20 


1JK-1 5486-00-00 


21 


90209-05279-00 


22 


98501-05010-00 


23 


34K-1 5462-01 -00 


24 


99510-12016-00 


25 


91316-06025-00 


26 


90110-06138-00 


27 


91316-06035-00 


28 


93101-14092-00 


29 


3TB-1 541 5-00-00 


30 


99510-08016-00 


31 


91316-06035-00 


32 


91316-06025-00 


33 


3TB-1 5455-00-00 


34 


90338-30096-00 


35 


90338-21100-00 



COVER, CRANKCASE 1 1 
GASKET, CRANKCASE COVER 1 1 

PIN, DOWEL 2 

BOLT 1 

BOLT 6 

BOLT 1 

BOLT 1 

O-RING 2 

PLUG, STRAIGHT SCREW 1 

GASKET 1 
PLUG, STRAIGHT SCREW 

CIRCUIT SILVER 1 

O-RING 1 

SCREW, PAN HEAD 1 

CLAMP 1 
COVER, CRANKCASE 

2 CIRCUIT SILVER 1 
BOLT 2 
CRANKCASE COVER ASSEMBLY 

3 CIRCUIT SILVER 1 
COVER, CHAIN CASE 1 
RING, RUBBER 1 
GROMMET 2 
WASHER 2 
.SCREW, PAN HEAD 2 
GASKET, CRANKCASE COVER 3 1 
PIN, DOWEL 2 
BOLT 7 
BOLT, HEXAGON SOCKET HEAD 1 
BOLT 2 
OIL SEAL (S7-14-25-5.5-1-HS) 1 
COVER, GENERATOR 1 
PIN, DOWEL 1 
BOLT 1 
BOLT 3 
GASKET 1 1 
PLUG 1 
PLUG 1 



CRANKSHAFT PISTON 




Item 



Part# 



Description 



Req 



1 


3TB-1 1400-00-00 


2 


1VJ-W1 141 -00-00 


3 


1VJ-1 1681 -00-00 


4 


93310-635C6-00 


5 


3TB-1 1651 -00-00 


6 


90280-16053-00 


7 


90201 -140A6-00 


8 


90179-14317-00 


9 


93306-30702-00 


10 


3TB-11631-00-Y0 


10 


3TB-1 1636-00-00 


10 


3TB-1 1638-00-00 


11 


34L-1 161 0-00-00 


11 


34L-1 161 0-20-00 


11 


34L-1 161 0-40-00 


12 


1JK-1 1633-01 -00 


13 


93450-24028-00 


14 


90201 -301 F4-00 


15 


34K-1 1565-02-00 


16 


5Y1 -11 496-01 -00 


17 


90501-22721-00 


18 


93605-10090-00 


19 


2JT-1 1536-00-00 


20 


5Y1 -11 531 -00-00 


21 


34K-1 1454-00-00 


22 


93306-30525-00 


23 


93306-30541-00 


24 


93101-25106-00 


25 


90282-05013-00 


26 


34K-1 11 45-00-00 


27 


90170-16343-00 


28 


90215-16242-00 



CRANKSHAFT ASSEMBLY 

CRANK 1 

PIN, CRANK 1 

BEARING, CYLINDRICAL 

ROD, CONNECTING 

KEY, WOODRUFF 

WASHER, PLATE 

NUT 

BEARING (B6307) 

PISTON (STD) 

PISTON (0.50MM O/S) AP 

PISTON (1.00MMO/S)AP 

PISTON RING SET (STD) 

PISTON RING SET (0.50MM O/S) AP 

PISTON RING SET (1 .00MM O/S) AP 

PIN, PISTON 

CIRCLIP 

WASHER, PLATE 

WASHER, BEARING COVER 

BOSS, BUFFER 

SPRING, COMPRESSION 

PIN, DOWEL 

GEAR, DRIVE 

GEAR, BALANCE WT 44T 

WEIGHT 1 

BEARING (B6305) 

BEARING 

OIL SEAL 

KEY, STRAIGHT 

PLATE, BREATHER 2 

NUT 

WASHER, LOCK 



8 



Item 



Part# 



Description 



Req 



1 


3TB-1 131 0-00-00 


2 


93210-97524-00 


3 


583-11127-00-00 


4 


1VJ-1 1351 -00-00 


5 


90201 -080L8-00 


6 


90176-08026-00 


7 


90201-10590-00 


8 


90179-10201-00 


9 


90201-10124-00 


10 


90179-10279-00 


11 


91316-06035-00 


12 


2KF-11181-01-00 


13 


91810-05018-00 


14 


90105-08505-00 


15 


90201 -085L3-00 


16 


90430-08178-00 


17 


99510-08016-00 



CYLINDER 1 

O-RING 1 

ABSORBER 3 2 

GASKET, CYLINDER 1 

WASHER, PLATE 2 

NUT, CROWN 2 

WASHER, PLATE 2 

NUT 2 

WASHER, PLATE 2 

NUT, POP 2 

BOLT 2 

GASKET, CYLINDER HEAD 1 1 

PIN, DOWEL 2 

BOLT, WASHER BASED 4 

WASHER, PLATE 4 

GASKET 1 

PIN, DOWEL 1 



CYLINDER 



& 




CYLINDER HEAD 




Item 



Part# 



Description 



Req 



1 


3TB-11101-00-00 


2 


4H7-1 11 33-1 0-00 


3 


93440-12052-00 


4 


90116-06475-00 


5 


90116-10378-00 


6 


99510-10114-00 


7 


90340-14068-00 


8 


93210-13657-00 


9 


583-11127-00-00 


10 


NGK-DPR8E-A9-00 


11 


91316-06125-00 


12 


91316-06115-00 


13 


91316-06025-00 


14 


91316-06040-00 


15 


91316-06055-00 


16 


90109-063E9-00 


17 


91316-06050-00 


18 


92906-06600-00 


19 


1L9-1 11 86-00-00 


20 


93210-32172-00 


21 


5Y1 -11 187-00-00 


22 


93210-62446-00 


23 


91316-06018-00 


24 


3TB-1 221 5-00-00 


25 


93210-19522-00 


26 


91316-06020-00 


27 


90462-15196-00 


28 


90109-06418-00 


29 


90430-06014-00 


30 


90338-22207-00 



CYLINDER HEAD ASSEMBLY 1 

GUIDE, INTAKE VALVE 4 

.CIRCLIP 4 

BOLT, STUD 4 

BOLT, STUD 2 

PIN, DOWEL 2 

PLUG, STRAIGHT SCREW 1 

.O-RING 1 

ABSORBER 3 2 

PLUG, SPARK (NGK DPR8EA-9) 1 

BOLT 2 

BOLT, SOCKET HEAD 1 

BOLT 4 

BOLT, SOCKET HEAD 2 

BOLT, SOCKET HEAD 6 

BOLT 1 

BOLT 1 

WASHER 3 
COVER, CYLINDER HEAD SIDE 2 2 

O-RING 2 
COVER, CYLINDER HEAD SIDE 3 1 

O-RING 1 

BOLT, SOCKET HEAD 2 

CAP, TENSIONER CASE 1 

O-RING 1 

BOLT 1 

CLAMP 1 

BOLT 1 

GASKET 1 

PLUG 1 



10 



ELECTRICAL 1 




Item 



Part# 



1 


3TB-82305-00-00 


2 


3SX-8231 0-00-00 


3 


97021-05020-00 


4 


3TB-8231 6-00-00 


5 


95801-06010-00 


6 


371-82370-00-00 


7 


47X-81960-A2-00 


8 


98580-06012-00 


9 


BTY-YTX9B-S0-00 


10 


120-82131-00-00 


11 


3TB-821 15-00-00 


12 


3TB-821 16-00-00 


13 


2UJ-821 50-00-00 


14 


1A0-821 61 -00-00 


15 


3UY-82501 -00-00 


16 


97522-06216-00 


17 


3UY-82590-00-00 


18 


3K7-81 980-00-00 


19 


12R-82591 -00-00 


20 


5X2-24183-00-00 



Description 



Req 



IGNITOR UNIT ASSEMBLY 

IGNITION COIL ASSEMBLY 

BOLT 

BRACKET, IGNITION COIL 

BOLT, FLANGE 

PLUG CAP ASSY 

RECTIFIER & REGULATOR 

ASSEMBLY 

SCREW, PAN HEAD 

BATTERY (3PK-82100-00-00)V-8AH) 

BAND, BATTERY 

WIRE, PLUS LEAD 

WIRE, MINUS LEAD 

FUSE HOLDER ASSEMBLY 

FUSE (20A) 

MAIN SWITCH STEERING LOCK 

BOLT (90109-06614-00) 

WIRE HARNESS ASSEMBLY 

DIODE ASSY 

BAND 

DAMPER, LOCATING 3 



11 



ELECTRICAL 2 




Item 



Part# 



1 


2H7-82540-00-00 


2 


90430-10171-00 


3 


34L-82530-01-00 


4 


3LD-82566-00-00 


5 


98506-05016-00 


6 


3AY-81 940-00-00 


7 


95701-06500-00 


8 


12R-81 950-01 -00 


9 


2GV-8291 7-00-00 


10 


25G-83936-01-00 


11 


30X-83350-20-00 


12 


3TB-83371 -00-00 


13 


95026-06010-00 



Description 



Req 



NEUTRAL SWITCH ASSY 1 

GASKET 1 

STOP SWITCH ASSEMBLY 1 

SWITCH, SIDE STAND 1 

.SCREW, PAN HEAD 2 

STARTER RELAY ASSY 1 

NUT, FLANGE 2 
RELAY ASSEMBLY (4H7-81 950-01) 1 

SWITCH 1 

CLAMP 1 

FLASHER RELAY ASSY 1 

HORN 1 

BOLT, FLANGE 1 



12 



EXHAUST 




Item 



Part# 



1 


34K-14611-01-00 


2 


54G-1 4628-01 -00 


3 


90164-06017-00 


4 


30X-1 4766-00-00 


5 


90206-06090-00 


6 


3UY-1 471 1-00-00 


7 


34K-1 4752-00-00 


8 


98506-06010-00 


9 


92906-06100-00 


10 


95816-08045-00 


11 


22W-241 81 -00-00 


12 


3TB-1 4728-00-00 


13 


98980-06010-00 


14 


90206-06088-00 


15 


3RW-1 4766-00-00 


16 


30X-1 4766-00-00 


17 


90109-085E2-00 


18 


90105-10186-00 


19 


90105-10232-00 


20 


90201-08326-00 


21 


90201 -102J5-00 


22 


90201-101J1-00 


23 


90201-10144-00 


24 


95611-10200-00 


25 


90179-06500-00 


26 


5Y1 -1461 3-00-00 



Description 



Req 



PIPE, EXHAUST 1 1 

PROTECTOR, EXHAUST PIPE 1 

SCREW, TAPPING 2 

WASHER, PROTECTOR 4 

WASHER, WAVE 2 

MUFFLER 1 1 

PIPE, OUTLET 1 

SCREW, PAN HEAD 1 

WASHER, SPRING 1 

BOLT, FLANGE 1 

.DAMPER, LOCATING 1 1 

PROTECTOR, MUFFLER 2 1 

SCREW, BIND 2 
WASHER, WAVE (90206-06060-00) 2 

WASHER, PROTECTOR 2 

WASHER, PROTECTOR 2 

BOLT 1 

BOLT, WASHER BASED 2 

BOLT, FLANGE 1 

WASHER, PLATE 1 

WASHER, PLATE 2 

WASHER, PLATE 1 

WASHER, PLATE 1 

NUT, SELF-LOCKING 1 

NUT 4 

GASKET, EXHAUST PIPE 2 



13 



FENDER 




/V1J ?i 



$ 




Item 



Part# 



1 


3RW-21 51 1-30-00 


2 


90387-062V8-00 


3 


90119-06097-00 


4 


3TB-21 61 1-20-00 


5 


97016-06016-00 


6 


95706-06500-00 


7 


90387-07717-00 


8 


2KF-21 685-01 -00 


9 


90119-06061-00 


10 


90387-066M3-00 


11 


42U-21 639-00-00 


12 


3UY-2163A-00-00 


13 


97011-06025-00 


14 


90201-06059-00 


15 


3TB-21 651 -00-00 


16 


91311-06025-00 


17 


90387-062M3-00 


18 


90336-18038-00 


19 


3TB-2174T-00-00 


20 


3TB-21 639-00-00 


21 


33G-851 32-01 -00 


22 


90201 -044A2-00 


23 


90267-40090-00 


24 


3G1 -851 30-01 -00 


25 


95701-05500-00 


26 


3UY-84751 -00-00 


27 


90201-06059-00 


28 


95616-06100-00 



Description 



Req 



FENDER, FRT WHITE 1 

COLLAR 4 

BOLT, WITH WASHER 4 

FENDER, REAR WHITE 1 

BOLT (1 KG) 2 

NUT, FLANGE 2 

COLLAR 2 

BRACKET, LICENSE 1 

BOLT, WITH WASHER 2 

COLLAR 2 

DAMPER 2 1 

COVER, REAR FENDER 1 1 

BOLT 2 

WASHER, PLATE 2 

COVER, REAR FENDER 1 

BOLT, SOCKET HEAD 2 

COLLAR 2 

PLUG, TAPER 2 

INSULATOR, SIDE COVER 2 1 

DAMPER 2 1 

BRACKET, REFLECTOR 1 1 

WASHER, PLATE 4 

RIVET, blind 2 

REAR REFLECTOR ASSY 1 

NUT, FLANGE 1 

BRACKET, LICENSE 1 

WASHER, PLATE 2 

NUT, U 2 



14 



FLASHER LIGHT 




Item 



Part# 



1 


3UY-8331 0-00-00 


2 


51L-83332-01-00 


3 


256-84714-61-00 


4 


3UY-83320-00-00 


5 


51L-83342-01-00 


6 


256-84714-61-00 


7 


18G-83365-00-00 


8 


3UY-83330-00-00 


9 


51L-83342-01-00 


10 


256-8331 1-70-XX 


11 


3TB-83368-00-00 


12 


3UY-83340-00-00 


13 


51L-83332-01-00 


14 


256-8331 1-70-XX 


15 


95311-12700-00 


16 


3TB-83369-00-00 


17 


95806-08014-00 


18 


10V-83365-00-00 



Description 



FRONT FLASHER 

LIGHT ASSEMBLY 1 

.LENS, FLASHER 

BULB(12V-21/5W) 

FRONT FLASHER 

LIGHT ASSEMBLY 2 

.LENS, FLASHER 2 

BULB(12V-21/5W) 

CAP 

REAR FLASHER 

LIGHT ASSEMBLY 1 

.LENS, FLASHER 2 

BULB(12V-27W) 

STAY, FLASHER 1 

REAR FLASHER 

LIGHT ASSEMBLY 2 

.LENS, FLASHER 

BULB(12V-27W) 

NUT 

STAY, FLASHER 2 

BOLT, FLANGE 

CAP 



Req 



15 



FRAME 




rw y 




Item 



Part# 



Description 



Req 



1 


3YP-21110-00-WL 


2 


95811-08012-00 


3 


90201-08087-00 


4 


3TB-21 756-00-00 


5 


90430-22123-00 


6 


90105-10286-00 


7 


3TB-21316-00-WL 


8 


90185-10157-00 


9 


34L-21 31 5-00-00 


10 


97011-10080-00 


11 


92901-10100-00 


12 


90185-10157-00 


13 


95811-10100-00 


14 


90185-10157-00 


15 


3TB-W2147-00-WL 


16 


34K-21 485-00-00 


17 


34K-21 486-00-00 


18 


90267-40075-00 


19 


90201 -044H9-00 


20 


90480-15363-00 


21 


90387-07391-00 


22 


95811-06025-00 


23 


5Y1 -21 441 -00-00 


24 


98506-06012-00 


25 


92906-06100-00 


26 


3TB-221 78-00-00 


27 


4V4-221 84-00-00 


28 


90201-08753-00 


29 


95023-08016-00 


30 


30X-221 78-00-00 


31 


4V4-221 84-00-00 


32 


90109-08705-00 


33 


90201-13409-00 


34 


90201-08753-00 


35 


90387-085E1-00 


36 


3TB-21 771 -00-00 


37 


90430-27124-00 


38 


90445-1 15G3-00 


39 


90467-10008-00 


40 


3TB-21 338-00-00 


41 


91026-06010-00 


42 


3TB-2841 5-00-00 



FRAME COMP UR STARDUST 

SILVER FOR SB 

BOLT, FLANGE (95801-08012-00) 

GASKET 

NET, FILTER 

GASKET 

BOLT, FLANGE 

STAY, ENGINE 3 UR STARDUST 

SILVER FOR SB 

NUT, SELF-LOCKING 

STAY, ENGINE 2 

BOLT 

WASHER, SPRING 

NUT, SELF-LOCKING 

BOLT, FLANGE 

NUT, SELF-LOCKING 

PROTECTOR, ENGINE UR 

STARDUST SILVER FOR SB 

DAMPER, RUBBER 1 

DAMPER 2 

RIVET, BLIND 

WASHER, PLATE 

GROMMET 

COLLAR 

BOLT, FLANGE 

BRACKET, STOP SWITCH 

SCREW, PAN HEAD 

WASHER, SPRING 

TENSIONER 

BUSH 

WASHER, PLATE 

BOLT 

TENSIONER 

BUSH 

BOLT 

WASHER, PLATE 

WASHER, PLATE 

COLLAR 

BODY, CAP 

GASKET 

HOSE 

CLIP 

CLAMP 

BOLT 

DAMPER 1 



16 



FRONT FORK 




Item 



Part# 



Description 



Req 



1 


3TB-231 02-00-00 


2 


3TB-231 26-00-00 


3 


4H7-231 19-00-00 


4 


122-23129-00-00 


5 


26H-231 56-00-00 


6 


43F-231 45-1 0-00 


7 


3LC-231 25-00-00 


8 


43F-231 44-1 0-00 


9 


36Y-231 46-1 0-00 


10 


3TB-231 10-00-00 


11 


3GM-231 73-00-00 


12 


3TB-231 70-00-00 


13 


3TB-231 41 -00-00 


14 


43F-231 42-1 0-00 


15 


3FW-231 18-00-00 


16 


3EN-2311 1-50-00 


17 


43F-231 88-1 0-00 


18 


4V4-23158-L0-00 


19 


4V4-23181-L0-00 


20 


3TB-231 03-00-00 


21 


3TB-231 36-00-00 


22 


4H7-231 19-00-00 


23 


122-23129-00-00 


24 


26H-231 56-00-00 


25 


43F-231 45-1 0-00 


26 


3LC-231 25-00-00 


27 


43F-231 44-1 0-00 


28 


36Y-231 46-1 0-00 


29 


3TB-231 10-00-00 


30 


3GM-231 73-00-00 


31 


3TB-231 70-00-00 


32 


3TB-231 41 -00-00 


33 


43F-231 42-1 0-00 


34 


3FW-231 18-00-00 


35 


3EN-2311 1-50-00 


36 


43F-231 88-1 0-00 


37 


4V4-23158-L0-00 


38 


4V4-23181-L0-00 


39 


4V2-23167-L0-00 


40 


2KF-231 27-01 -00 


41 


43F-23191-11-00 


42 


43M-23192-L0-00 


43 


98506-04018-00 


44 


3TB-23340-00-00 


45 


95811-08055-00 


46 


95701-08500-00 


47 


49R-851 12-00-00 


48 


23V-851 10-00-00 



FRONT FORK ASSEMBLY (L.H) 

TUBE, OUTER 1 

PLUG, DRAIN 

GASKET, DRAIN PLUG 

..CLIP, OIL SEAL 

OIL SEAL 

METAL, SLIDE 1 

SEAL, DUST 

..WASHER, OIL SEAL 

INNER TUBE COMP. 1 

SPINDLE, TAPER 

CYLINDER COMP, FRONT FORK 

SPRING, FRONT FORK 

SEAT, SPRING UPPER 

SPACER 

BOLT, CAP 

O-RING 

GASKET 

BOLT, HEXAGON SOCKET HEAD 

FRONT FORK ASSEMBLY (R.H) 

TUBE, OUTER 2 

PLUG, DRAIN 

GASKET, DRAIN PLUG 

..CLIP, OIL SEAL 

OIL SEAL 

METAL, SLIDE 1 

SEAL, DUST 

..WASHER, OIL SEAL 

INNER TUBE COMP. 1 

SPINDLE, TAPER 

CYLINDER COMP., FRONT FORK 

SPRING, FRONT FORK 

SEAT, SPRING UPPER 

SPACER 

BOLT, CAP 

O-RING 

GASKET 

BOLT, HEXAGON SOCKET HEAD 

HOLDER, AXLE 

NUT, OUTER TUBE 

BOOT CHAPPY RED 

BAND 

SCREW, PAN HEAD 

UNDER BRACKET COMP. 

BOLT, FLANGE 

NUT, FLANGE (95702-08500) 

BRACKET, REFLECTOR 1 

REFLECTOR ASSY 



17 



FRONT FORK - 2 




Item Part # 



Description 



Req 



49 95701-05500-00 



NUT, FLANGE 



18 



FRONT MASTER CYLINDER 




& 



Item 



Part# 



1 


3TB-25870-00-00 


2 


3TB-W0041 -00-00 


3 


4L0-25854-00-00 


4 


4H7-25852-00-00 


5 


98706-04012-00 


6 


4L0-25867-00-00 


7 


3TB-25872-01-00 


8 


97016-06025-00 


9 


92906-06100-00 


10 


4L0-25862-00-00 


11 


90401-10034-00 


12 


90201-10118-00 


13 


90461-16124-00 


14 


91001-06016-00 


15 


3TB-2331 8-00-00 


16 


99999-02107-00 



Description 



Req 



MASTER CYLINDER 

SUBASSEMBLY 1 

CYLINDER KIT, MASTER 1 

.DIAPHRAGM, RESERVOIR 1 

CAP, RESERVOIR 1 

SCREW, FLAT HEAD (+) 2 

BRACKET, MASTER CYLINDER 1 

HOSE, BRAKE 1 1 

BOLT 2 

WASHER, SPRING 2 

BOOT, MASTER CYLINDER 1 

BOLT, UNION 2 

WASHER, PLATE 4 

CLAMP 1 

BOLT, FLANGE 1 

HOLDER, CABLE 1 1 

CLAMP 1 



19 



FRONT WHEEL 




Item 



Part# 



Description 



Req 



1 


3TB-2511 1-00-98 


2 


90560-15240-00 


3 


93306-20209-00 


4 


93102-20281-00 


5 


3TB-2582T-00-00 


6 


90149-06251-00 


7 


94418-21492-00 


8 


3TB-251 04-00-00 


9 


94109-213X0-00 


10 


94209-21277-00 


11 


94330-21084-00 


12 


90338-09130-00 


13 


156-25398-00-00 


14 


3TB-25336-00-00 


15 


90387-1 52J3-00 


16 


322-25118-00-00 


17 


55U-25181-01-00 


18 


34L-251 90-01 -00 


19 


3TB-2580T-00-00 


20 


3TB-W0057-00-00 


21 


3GD-W0047-00-00 


22 


1UY-25937-51-00 


23 


3JD-2591 7-00-00 


24 


3TB-2591 9-00-00 


25 


1 UY-W0048-50-00 


26 


3TB-W0045-00-00 


27 


3TB-25933-00-00 


28 


90105-10316-00 


29 


1VJ-2571 5-00-00 


30 


90149-06194-00 



HUB, FRONT LOW GLOSS BLK 

SPACER 

BEARING 

OIL SEAL (SD 20-35-5) 

DISC, BRAKE 

SCREW 

RIM (1.85-21) 

SPOKE SET, FRONT 

TIRE (MCS 90/90-21 54S TW41) 

UR BRIDGESTONE 

TUBE (80/100C-21 TR4) 

(94209-21 BRIDGESTONE 

BAND, RIM (3.00-21) BRIDGESTONE 

PLUG 

BALANCER, WHEEL 

RING 2 

COLLAR 

COVER, HUB DUST 

AXLE, WHEEL 

GEAR UNIT ASSEMBLY 

CALIPER ASSEMBLY (LEFT) 

PISTON ASSY, CALIPER 

..CALIPER SEAL KIT 

BOOT 2 

BOOT, CALIPER 

SUPPORT, PAD 

.BLEED SCREW KIT 

BRAKE PAD KIT 

PIN, PAD 

BOLT, WASHER BASED 

COVER 1 CHAPPY RED 

SCREW 



20 



FUEL TANK 




Item 



Part# 



Description 



Req 



1 


3TB-241 10-00-04 


2 


3YP-24240-00-00 


3 


3FY-24500-00-00 


4 


3AJ-24523-00-00 


5 


3AJ-24534-00-00 


6 


98503-03008-00 


7 


4X8-24512-00-00 


8 


95023-06016-00 


9 


90202-05193-00 


10 


90445-10638-00 


11 


90467-09006-00 


12 


11H-24602-02-00 


13 


3TB-241 88-00-00 


14 


3TB-241 81 -00-00 


15 


43F-241 82-00-00 


16 


3TB-241 86-00-00 


17 


97313-06016-00 


18 


92990-06100-00 


19 


23T-24724-01-00 


20 


3TB-2137W-30-00 


21 


3TB-24231-31-00 


22 


3TB-2137X-30-00 


23 


3TB-24232-31-00 


24 


90480-01401-00 


25 


90159-06042-00 


26 


3TB-2137Y-00-00 


27 


90387-064J1-00 


28 


90149-06223-00 


29 


90480-13383-00 


30 


3TB-2416F-00-00 


31 


3TB-2416G-00-00 


32 


3TB-2416F-10-00 



FUEL TANK COMP (WHITE) NON-CA 

GRAPHIC SET 

FUEL COCK ASSEMBLY 1 

.VALVE PACKING 

.SEAL, COCK 

SCREW, PAN HEAD 

.O-RING 

BOLT 

WASHER, PLATE 

HOSE (L1 45) 

CLIP, SCISSOR 

CAP ASSEMBLY NON-CA 

MOLD, FUEL TANK NON-CA 

DAMPER, LOCATING 1 

LOCATING 2 

SPECIAL 



DAMPER, 

WASHER, 

BOLT 

WASHER, 

DAMPER, 



SPRING 

LOCATING 3 
SCOOP, AIR 1 RASPBERRY RED 
EMBLEM 1 

SCOOP, AIR 2 RASPBERRY RED 
EMBLEM 2 
GROMMET 

SCREW, WITH WASHER 
GUIDE, AIR 
COLLAR 
SCREW 
GROMMET 

INSULATOR, FUEL TANK 1 
INSULATOR, FUEL TANK 2 
INSULATOR, FUEL TANK 1 



21 



GENERATOR 



if 




Item 



Part# 



Description 



Req 



1 


3TB-8141 0-00-00 


2 


3TB-81 450-00-00 


3 


98501-06025-00 


4 


92990-06100-00 


5 


98501-05016-00 


6 


92990-05100-00 


7 


92901-05600-00 


8 


90110-08193-00 



STATOR ASSEMBLY 1 

ROTOR ASSEMBLY 1 

SCREW, PAN HEAD (92501-06025) 3 

WASHER, SPRING 3 

SCREW, PAN HEAD 2 

WASHER, SPRING 2 

WASHER, PLATE 2 

BOLT, HEXAGON SOCKET HEAD 3 



22 



HANDLE SWITCH LEVER 




/f 



Item 



Part# 



1 


1LN-8291 1-00-00 


2 


33G-8291 3-00-00 


3 


5Y1 -8391 2-01 -00 


4 


90109-06799-00 


5 


95616-06100-00 


6 


98506-05020-00 


7 


92906-05100-00 


8 


1KH-83922-01-00 


9 


90109-062A8-00 


10 


95616-06100-00 


11 


90149-06289-00 


12 


90170-06010-00 


13 


90501-10312-00 


14 


3UY-83973-00-00 


15 


90157-05057-00 


16 


98506-05030-00 


17 


3UY-83975-00-00 


18 


98506-05020-00 


19 


34X-83980-01-00 


20 


437-83936-01-00 



Description 



Req 



LEVER 1 
LEVER LOWER 1 



HOLDER, 

HOLDER, 

LEVER 1 

BOLT 

NUT, U 

SCREW, PAN HEAD 

WASHER, SPRING 

LEVER 2 

BOLT 

NUT, U 

SCREW (90149-06153-00) 

NUT 

SPRING, COMPRESSION 

SWITCH, HANDLE 3 

SCREW, PAN HEAD 

SCREW, PAN HEAD 

SWITCH, HANDLE 2 

SCREW, PAN HEAD 

FRONT STOP SWITCH ASSEMBLY 

BAND, SWITCH CORD 



23 



HEADLIGHT 




13 (4 17 



^y^m 




Item 



Part# 



1 


3UY-84320-00-00 


2 


5V2-84314-00-XX 


3 


3TB-84325-00-00 


4 


341-84332-60-00 


5 


198-84334-60-00 


6 


3TB-8431 R-00-00 


7 


3TB-8431 1-00-00 


8 


3TB-84372-01-00 


9 


3TB-84329-00-00 


10 


90202-06013-00 


11 


90468-12120-00 


12 


3TB-841 37-00-00 


13 


97016-06025-00 


14 


90201-06059-00 


15 


90387-06388-00 


16 


90387-07391-00 


17 


90480-14023-00 



Description 



LENS ASSEMBLY 

BULB(12V-60/55W) 

SCREW, RIM FITTING 

SPRING, SCREW 

NUT, ADJUSTING 

STAY, SETTING 

BODY, HEADLIGHT 

BOLT, LAMP STAY 

BOLT, WING 1 

WASHER, PLATE 

CLIP 

BOLT, SPECIAL 

BOLT 

WASHER, PLATE 

COLLAR 

COLLAR 

GROMMET 



Req 



24 



INTAKE 




Item 



Part# 



Description 



Req 



1 


43F-1 3586-01 -00 


2 


1VJ-1 3596-00-00 


3 


93210-36549-00 


4 


16G-1 3569-00-00 


5 


90467-10039-00 


6 


90465-08028-00 


7 


91316-06020-00 


8 


90460-46206-00 


9 


3TB-1 441 1-00-00 


10 


3TB-81 953-00-00 


11 


90267-40075-00 


12 


92901-04600-00 


13 


3TB-1 4453-00-00 


14 


3TB-1 4454-00-00 


15 


3TB-1441A-00-00 


16 


3TB-1 4452-00-00 


17 


90480-12325-00 


18 


43G-1 4436-00-00 


19 


90267-40075-00 


20 


92901-04600-00 


21 


97706-50520-00 


22 


3TB-1 4451 -00-00 


23 


3TB-1 441 2-00-00 


24 


3TB-1 4457-00-00 


25 


97706-50520-00 


26 


3TB-1441E-00-00 


27 


3TB-1446R-00-00 


28 


98506-05020-00 


29 


92906-05600-00 


30 


5Y1 -1441 9-00-00 


31 


3TB-21 621 -00-00 


32 


90267-40077-00 


33 


90201 -047 A2-00 


34 


92990-04200-00 


35 


90445-1 26G6-00 


36 


90467-12052-00 


37 


34X-1443E-00-00 


38 


90467-11102-00 


39 


90338-08174-00 


40 


90460-51059-00 


41 


90460-58015-00 


42 


95811-06020-00 


43 


90387-06033-00 


44 


90480-14329-00 


45 


95816-06025-00 


46 


90387-074X3-00 


47 


90480-15064-00 


48 


34X-21 691 -00-00 



JOINT, CARBURETOR 1 

JOINT, CARBURETOR 2 

O-RING 

PLUG, BLIND 

CLIP 

CLAMP 

BOLT 

CLAMP, HOSE 

CASE, AIR CLEANER 1 

STAY, RELAY 

RIVET, BLIND 

WASHER, PLATE 

JOINT, AIR CLEANER 1 

JOINT 

COVER, CLEANER CASE 1 

SEAL 

GROMMET 

HOOK 

RIVET, BLIND 

WASHER, PLATE 

SCREW, TAPPING 

ELEMENT, AIR CLEANER 

CAP, CLEANER CASE 1 

SEAL 

SCREW, TAPPING 

COVER, CLEANER CASE 2 

SEAL 

SCREW, PAN HEAD 

WASHER, PLATE 

PIPE 

FLAP 

RIVET, BLIND 

WASHER, PLATE 

WASHER, PLAIN 

HOSE 

CLIP, SCISSOR 

PIPE, DRAIN 

CLIP, SCISSOR 

PLUG 

CLAMP, HOSE 

CLAMP, HOSE 

BOLT, FLANGE 

COLLAR 

GROMMET 

BOLT, FLANGE 

COLLAR 

GROMMET 

FLAP 



25 



METER 




^^ 




Item 



Part# 



Description 



Req 



1 


3UY-83570-00-00 


2 


3TB-8355A-00-00 


3 


1M 1-83526-00-00 


4 


90201-05033-00 


5 


90468-10050-00 


6 


2JX-83536-A0-00 


7 


3TB-83520-00-00 


8 


5Y1 -8351 3-00-00 


9 


4G 1-84744-00-00 


10 


3ET-83550-01-00 



SPEEDOMETER ASSEMBLY 1 

BRACKET, METER 1 

DAMPER 2 2 

WASHER, PLATE 2 

CLIP 2 

SOCKET, METER 1 

SOCKET CORD ASSEMBLY 1 

DAMPER 1 

BULB(12V-3.4WT-10) 5 
SPEEDOMETER CABLE ASSEMBLY 1 



26 



OIL PUMP 




& 



^-30 



Item 



Part# 



1 


3AJ-1 3300-01 -00 


2 


93210-13361-00 


3 


91316-06035-00 


4 


3AJ-1 3325-00-00 


5 


99009-11400-00 


6 


5Y1-W1 343-00-00 


7 


5Y1 -1341 5-01 -00 


8 


98501-06016-00 


9 


5Y1 -15427-01 -00 


10 


98501-06016-00 


11 


3VD-1 3455-00-00 


12 


98901-06008-00 


13 


214-11198-01-00 


14 


4X7-13440-90-00 


15 


2WK-1 3447-00-00 


16 


93210-64297-00 


17 


93210-07135-00 


18 


90109-06419-00 


19 


91316-06080-00 


20 


90149-05110-00 


21 


90430-05126-00 


22 


3AJ-13161-00-00 


23 


90401-08133-00 


24 


90430-08204-00 


25 


583-13113-00-00 


26 


93503-08007-00 


27 


90501 -043E0-00 


28 


3TB-1 3464-00-00 


29 


93210-10197-00 


30 


91316-06016-00 


31 


90450-22050-00 


32 


3TB-1 3465-00-00 


33 


93210-15171-00 


34 


91316-06016-00 


35 


90450-22052-00 



Description 



Req 



OIL PUMP ASSEMBLY 1 

O-RING 2 

BOLT 3 

GEAR, PUMP DRIVEN 

CIRCLIP 

STRAINER COMP. 

SEAL, OIL STRAINER 

SCREW, PAN HEAD 

COVER, CAP 2 

SCREW, PAN HEAD 

PLUG 

SCREW, BIND 

GASKET 

ELEMENT ASSY, OIL CLEANER 

COVER, OIL ELEMENT 

O-RING 

O-RING 

BOLT 

BOLT 

SCREW 

GASKET 

PIPE, DELIVERY 1 

BOLT, UNION 

GASKET 

SEAT, CHECK BALL 

BALL 

SPRING, COMPRESSION 

HOSE, OIL 1 

O-RING 

BOLT 

HOSE CLAMP 

ASSEMBLY (90450-2201 

HOSE, OIL 2 

O-RING 

BOLT 2 

HOSE CLAMP ASSY 1 



27 



REAR ARM 




Item 



Part# 



Description 



Req 



1 


3TB-221 10-00-00 


2 


93317-32231-00 


3 


90380-22111-00 


4 


93106-22019-00 


5 


2K6-221 28-01 -00 


6 


93108-35004-00 


7 


90201-244A8-00 


8 


1VJ-221 23-00-00 


9 


5X6-22151-10-00 


10 


90387-440G3-00 


11 


38V-221 99-00-00 


12 


95811-06020-00 


13 


90387-06737-00 


14 


2KF-221 47-00-00 


15 


97026-06012-00 


16 


92906-06100-00 


17 


90209-06223-00 


18 


91311-06060-00 


19 


92901-06600-00 


20 


3TB-2217A-00-00 


21 


90386-20120-00 


22 


90380-14095-00 


23 


34L-221 28-00-00 


24 


90105-12410-00 


25 


90201 -140G9-00 


26 


90201 -120A5-00 


27 


90185-12119-00 


28 


34L-2217F-00-00 


29 


93315-31732-00 


30 


90387-1 21 H1 -00 


31 


23X-221 29-00-00 


32 


90109-10759-00 


33 


90201 -100E9-00 


34 


90185-10120-00 


35 


90386-20123-00 


36 


90387-1 22J6-00 


37 


90109-10760-00 


38 


90201 -100F7-00 


39 


90185-10037-00 


40 


93700-06005-00 


41 


93700-06004-00 


42 


3TB-2231 1-00-00 


43 


90159-06084-00 


44 


1VJ-221 41 -00-00 


45 


90201-15238-00 


46 


90185-14070-00 


47 


3TB-221 89-00-00 


48 


34L-221 17-00-00 



REAR ARM COMP. 

BEARING 

BUSH, SOLID 

OIL SEAL (DC 22-28-8) 

COVER, THRUST 1 

OIL SEAL (35-41 -8) 

WASHER, PLATE 

BUSH 1 

SEAL, GUARD 

COLLAR 

SUPPORT, CHAIN 

BOLT, FLANGE 

COLLAR 

PROTECTOR, CHAIN 

BOLT 

WASHER, SPRING 

WASHER 

BOLT 

WASHER 

ARM, RELAY 

BUSH 

BUSH, SOLID 

COVER, THRUST 1 

BOLT, WASHER BASED 

WASHER, PLATE (90201-14707) 

WASHER, PLATE 

NUT, SELF-LOCKING 

ROD, CONNECTING 1 

BEARING, CYLINDRICAL 

COLLAR 

COVER, THRUST 2 

BOLT 

WASHER, PLATE 

NUT, SELF-LOCKING 

BUSH 

COLLAR 

BOLT 

WASHER, PLATE 

NUT, SELF-LOCKING 

NIPPLE, GREASE 

NIPPLE, GREASE 

CASE, CHAIN 

SCREW, WITH WASHER 

SHAFT, PIVOT 

WASHER, PLATE 

NUT, SELF-LOCKING 

BOOT, RUBBER 

CAP 



28 



REAR ARM 




Item Part # 



49 


90201 -251 F6-00 


50 


93700-06005-00 


51 


90461-12110-00 


52 


97003-06012-00 


53 


92990-06100-00 


54 


2KF-27491 -00-00 


55 


95811-06010-00 



Description 



WASHER, PLATE UN 

NIPPLE, GREASE 

CLAMP 

BOLT (97001-06012) 

WASHER, SPRING 

PROTECTOR 

BOLT, FLANGE 



Req 



29 



REAR BRAKE CALIPER 



\ 10 







Item 



Part# 



1 


2KF-25831 -50-00 


2 


90109-06757-00 


3 


3TB-2580W-00-00 


4 


2KF-W0057-00-00 


5 


34X-W0047-00-00 


6 


5R2-25937-00-00 


7 


34X-25937-00-00 


8 


51 L-W0048-00-00 


9 


34X-W0046-02-00 


10 


2GV-25926-00-00 


11 


34X-25845-00-00 


12 


2KF-25827-00-00 


13 


2KF-25828-00-00 


14 


2KF-2591 9-1 0-00 


15 


90105-10308-00 



Description 



Req 



DISC, BRAKE 1 

BOLT 6 

CALIPER ASSEMBLY REAR 2 

PISTON ASSEMBLY, CALIPER 

CALIPER SEAL KIT 

BOOT 2 

BOOT 2 

BLEED SCREW KIT 

BRAKE PAD KIT 

BOLT 

CAP, INDICATOR 

SHIM, CALIPER 

SHIM, CALIPER 

SUPPORT, PAD 2 

BOLT, WASHER BASED 2 



30 



REAR MASTER CYLINDER 




if 



Item 



Part# 



1 


3TB-2721 1-00-90 


2 


90201-14215-00 


3 


91401-30020-00 


4 


90507-18055-00 


5 


3TB-2583V-00-00 


6 


31A-W0042-50-00 


7 


93210-15620-00 


8 


98511-04012-00 


9 


92901-04100-00 


10 


92901-04600-00 


11 


92016-08025-00 


12 


47X-27222-00-00 


13 


90240-08013-00 


14 


90201-08083-00 


15 


91401-16020-00 


16 


95303-08700-00 


17 


3TB-25895-00-00 


18 


90467-14057-00 


19 


47X-25894-00-00 


20 


92580-06020-00 


21 


92990-06100-00 


22 


92901-06600-00 


23 


2KF-25852-50-00 


24 


3AJ-25888-00-00 


25 


360-25854-00-00 


26 


2GU-25855-00-00 


27 


3TB-25873-01-00 


28 


90401-10034-00 


29 


90201-10118-00 



Description 



Req 



PEDAL, BRAKE UNI-CHROME BLACK 

WASHER, PLATE 

PIN, COTTER 

SPRING, TENSION 

RR. MASTER CYLINDER ASSEMBLY. 

CYLINDER KIT, MASTER 

O-RING 

SCREW, PAN HEAD 

WASHER, SPRING 

WASHER, PLATE 

SCREW 

JOINT 

PIN, CLEVIS 

WASHER, PLATE 

PIN, COTTER (91401-16012) 

NUT 

HOSE, RESERVOIR 

CLIP 

TANK, RESERVOIR 

SCREW, PAN HEAD 

WASHER, SPRING 

WASHER 

CAP, RESERVOIR 

COVER, RESERVOIR TANK 

DIAPHRAGM, RESERVOIR 

BUSH, DIAPHRAGM 

HOSE, BRAKE 2 

BOLT, UNION 2 

WASHER, PLATE 4 



31 



REAR SUSPENSION 




/f 



Item 



Part# 



Description 



Req 



1 


3TB-2221 0-00-33 


2 


34L-2221 6-00-00 


3 


34L-22226-01-00 


4 


90380-14130-00 


5 


90101-12295-00 


6 


95611-12100-00 


7 


34L-221 29-00-00 


8 


90240-14106-00 


9 


92990-14600-00 


10 


91401-30030-00 



SHOCK ABSORBER ASSEMBLY, 

REAR YAMAHA BLK 

BUSH, REAR SHOCK ABSORBER 

BUSH, SHOCK ABSORBER LOWER 

BUSH, SOLID 

BOLT 

NUT, U 

COVER, THRUST 2 

PIN, CLEVIS 

WASHER 

PIN, COTTER 



32 



REAR WHEEL 








Item 



Part# 



Description 



Req 



1 


2KF-2531 1-00-98 


2 


90387-1 73M5-00 


3 


146-25315-00-00 


4 


93306-20310-00 


5 


93102-25311-00 


6 


1VJ-25366-00-98 


7 


93306-30416-00 


8 


1VJ-25377-00-00 


9 


93102-30072-00 


10 


2UJ-25445-50-00 


11 


90116-10348-00 


12 


90170-10219-00 


13 


5Y1 -2541 2-00-00 


14 


5Y1 -25364-00-00 


15 


3TB-25304-00-00 


16 


94425-17491-00 


17 


94112-173X2-00 


18 


94212-17264-00 


19 


94330-17158-00 


20 


156-25398-00-00 


21 


90338-09130-00 


22 


94581-45106-00 


23 


3AJ-25381 -00-00 


24 


3Y1 -25388-01 -00 


25 


3Y1 -25389-00-00 


26 


1VJ-25383-00-00 


27 


90387-1 74F0-00 


28 


36R-25367-00-00 


29 


2KF-2581 9-00-00 


30 


95811-10030-00 


31 


90201-10437-00 


32 


90171-16024-00 


33 


91401-30030-00 



HUB, REAR LOW GLOSS BLK 

COLLAR 

FLANGE, SPACER 

BEARING (B6203DU) 

OIL SEAL (FPJ 25-44-8 TS) 

CLUTCH, HUB LOW GLOSS BLK 

BEARING (B6304RS) 

COLLAR, WHEEL 

OIL SEAL, SD-TYPE 

SPROCKET, DRIVEN (45T) 

BOLT, STUD 

NUT 

WASHER 

DAMPER 

SPOKE SET, REAR 

RIM (2.50-17) 

TIRE 

(MCS 120/90-17 64S TW42B) 

BRIDGESTONE 

TUBE (MCS 120/90-17 TR-4) 

BRIDGESTONE 

BAND, RIM (3.00-17) BRIDGESTONE 

BALANCER, WHEEL UN 

PLUG 

CHAIN (DID520V2-106LE) 

AXLE, WHEEL 

PULLER, CHAIN 1 

PULLER, CHAIN 2 

COLLAR, WHEEL 

COLLAR 

COVER, HUB DUST 

BRACKET, CALIPER 

BOLT, FLANGE (95812-10030-00) 

WASHER, PLATE 

NUT, CASTLE 

PIN, COTTER 



33 



SEAT 




Item 



Part# 



Description 



Req 



1 


3TB-24770-20-00 


2 


3TB-24731 -20-00 


3 


3TB-24723-00-00 


4 


3TB-241 85-00-00 


5 


90119-06063-00 


6 


26H-21 308-00-00 


7 


90149-06154-00 


8 


3TB-2164F-00-00 


9 


92016-08050-00 



SEM-DBL SEAT ASSEMBLY 

RASPBERRY RED 1 
COVER, SEAT RASPBERRY RED 1 

DAMPER, SEAT 1 

DAMPER, LOCATING 5 1 

BOLT, WITH WASHER 2 

HANGER, HELMET 1 

SCREW 1 

STAY 1 2 

SCREW 4 



34 



SHIFT CAM SHIFT FORK 




(P 



Item 



Part# 



1 


3YF-1 8540-00-00 


2 


136-18542-00-00 


3 


93316-00503-00 


4 


93604-10011-00 


5 


90151-06017-00 


6 


5Y1 -1851 1-00-00 


7 


5Y1 -1851 2-00-00 


8 


5Y1 -1851 3-00-00 


9 


34K-1 8531 -00-00 


10 


34K-1 8535-00-00 


11 


34K-1 81 40-00-00 


12 


90508-26691-00 


13 


90387-063F7-00 


14 


90159-06078-00 



Description 



Req 



SHIFT CAM ASSEMBLY 
POINT, NEUTRAL 
BEARING, CYLINDER.#16 (93316- 
PIN, DOWEL 

SCREW, COUNTERSUNK 
FORK, SHIFT 1 
FORK, SHIFT 2 
FORK, SHIFT 3 
BAR, SHIFT FORK GUIDE 1 
BAR, SHIFT FORK GUIDE 2 
STOPPER LEVER ASSEMBLY 
SPRING, TORSION 
COLLAR 
SCREW, WITH WASHER 



35 



SHIFT SHAFT 



if 




Item 



Part# 



1 


43F-1 81 02-02-00 


2 


5Y1 -181 01 -02-00 


3 


99006-10600-00 


4 


90201-12474-00 


5 


34K-1 81 20-00-00 


6 


90508-29629-00 


7 


99001-09600-00 


8 


93102-12106-00 


9 


93608-33046-00 


10 


1VJ-18110-01-00 


11 


1W6-1 81 13-00-00 


12 


97016-06020-00 



Description 



Req 



SHIFT SHAFT ASSEMBLY 2 

SHIFT SHAFT ASSEMBLY 

CIRCLIP 

WASHER, PLATE 

SHIFT LEVER ASSEMBLY 

SPRING, TORSION 

CIRCLIP 

OIL SEAL (SD 12-22-5 HS) 

PIN, DOWEL 

SHIFT PEDAL ASSEMBLY 

COVER, SHIFT PEDAL 

BOLT 



36 



SIDE COVER 




ff 



Item 



Part# 



1 


3TB-21 71 1-20-00 


2 


3YP-2173E-00-00 


3 


90149-06223-00 


4 


90480-01176-00 


5 


3TB-21 721 -20-00 


6 


3YP-2173F-00-00 


7 


3TB-2177F-00-00 


8 


3TB-21 542-00-00 


9 


90387-061 V4-00 


10 


90149-06223-00 


11 


90480-01176-00 


12 


3TB-2174A-00-00 


13 


3TB-2174A-10-00 


14 


3TB-281 00-00-00 


15 


46X-21 376-00-00 


16 


3UY-2179V-10-00 


16 


3UY-2179R-10-00 



Description 



Req 



COVER, SIDE 1 WHITE 

GRAPHIC 1 

SCREW 

GROMMET 

COVER, SIDE 2 WHITE 

GRAPHIC 2 

COVER 

DAMPER 2 

COLLAR 

SCREW 

GROMMET 

INSULATOR, SIDE COVER 

INSULATOR, SIDE COVER 

TOOL KIT 

BAND, TOOL 

PLATE, EPA 1 UR NON-CA 

PLATE, EPA1 URCAONLY 



37 



STAND FOOTREST 




Item 



Part# 



1 


22W-27411-01-90 


2 


34L-27412-00-R4 


3 


90508-20023-00 


4 


91701-08038-00 


5 


91401-25020-00 


6 


95826-10025-00 


7 


22W-27421-01-90 


8 


2KF-27422-00-R4 


9 


90508-20023-00 


10 


91701-08038-00 


11 


91401-25020-00 


12 


95826-10025-00 


13 


3AJ-27311-00-R4 


14 


90105-12616-00 


15 


90185-12119-00 


16 


5Y1 -2731 5-00-00 


17 


90507-32020-00 


18 


26F-27432-00-WL 


19 


95816-08016-00 


20 


3YP-27442-00-WL 


21 


95816-08016-00 


22 


120-27431-00-00 


23 


120-27433-00-00 


24 


90201-20279-00 


25 


90240-06009-00 


26 


91401-16020-00 



Description 



Req 



FOOTREST 1 UNI-CHROME BLACK 

BRACKET, FOOTREST 1 BLACK 

SPRING, TORSION 

PIN, CLEVIS 

PIN, COTTER 

BOLT, FLANGE 

FOOTREST 2 (3R1 -27421 -00) 

UNI-CHROME BLACK 

BRACKET, FOOTREST 2 BLACK 

SPRING, TORSION 

PIN, CLEVIS 

PIN, COTTER 

BOLT, FLANGE 

STAND, SIDE BLACK 

BOLT, WASHER BASED 

NUT, SELF-LOCKING 

LINK, SIDE STAND 

SPRING, TENSION 

BRACKET 1 STARDUST SILVER 

BOLT, FLANGE 

BRACKET 2 STARDUST SILVER 

BOLT, FLANGE 

FOOTREST, REAR 1 

COVER, REAR FOOTREST 

WASHER, PLATE 

PIN, CLEVIS 

PIN, COTTER (91401-16012) 



38 



STARTER CLUTCH 




Item 



Part# 



1 


3TB-1 551 5-00-00 


2 


90201 -303P4-00 


3 


1VJ-1 5522-00-00 


4 


9331 0-21 7R7-00 


5 


1VJ-1 551 7-00-00 


6 


1VJ-1 5521 -00-00 


7 


9331 0-21 2R6-00 


8 


1VJ-1 551 2-00-00 


9 


93310-530C7-00 


10 


3TB-1 5590-00-00 


11 


3TB-1 5594-00-00 


12 


93306-20005-00 


13 


3TB-81 800-00-00 


14 


1VJ-1 551 1-00-00 


15 


93440-11024-00 


16 


3AJ-81 801 -00-00 


17 


26H-81 847-00-00 


18 


3AJ-81 850-00-00 


19 


3AJ-81 830-00-00 


20 


3AJ-81 820-00-00 


21 


3AJ-81 809-00-00 


22 


4G0-81 871 -00-00 


23 


11H-81 844-00-00 


24 


95811-06030-00 



Description 



Req 



GEAR 3 

WASHER, PLATE 

SHAFT 2 

BEARING 

GEAR, IDLER 2 

SHAFT 1 

BEARING 

GEAR, IDLER 1 

BEARING, CYLINDRICAL 

STARTER ONE-WAY ASSEMBLY 

RACE, ONE-WAY BEARING 

BEARING (B6200) NTN 

STARTING MOTOR ASSEMBLY 

GEAR, STARTING MOTOR 

CIRCLIP 

BRUSH SET 

O-RING 

ARMATURE ASSY 

FRONT BRACKET ASSEMBLY 

REAR BRACKET ASSEMBLY 

WASHER KIT 

CAP 

GASKET 

BOLT FLANGE 



39 



STEERING 



(f 




Item 



Part# 



1 


3TB-2331E-00-00 


2 


93332-00023-00 


3 


93332-00008-00 


4 


1W1 -2341 6-00-00 


5 


90179-25033-00 


6 


90105-14102-00 


7 


34L-23318-01-00 


8 


98501-05020-00 


9 


92901-05600-00 


10 


95303-05600-00 


11 


3TB-23435-00-00 


12 


5A8-23434-00-00 


13 


95816-08040-00 


14 


1E6-23441 -00-00 


15 


3Y6-23442-00-98 


16 


90201 -100A1 -00 


17 


92901-10100-00 


18 


95303-10700-00 


19 


90468-12006-00 


20 


95816-08035-00 



Description 



Req 



GUIDE, CABLE 

BEARING 

BEARING 

COVER, BALL RACE 2 

NUT, SPEC'L SHAPE 

BOLT, FLANGE 

HOLDER, CABLE 1 

SCREW, PAN HEAD 

WASHER, PLATE 

NUT 

CROWN, HANDLE 

HOLDER, DAMPER (5A8-23434-01-00 

BOLT, FLANGE 

HOLDER, HANDLE UPPER 

HOLDER, HANDLE LOWER 

LOW GLOSS BLK 

WASHER, PLATE 

WASHER, SPRING 

NUT 

CLIP 

BOLT, FLANGE 



40 



STEERING HANDLE CABLE 




Item 



Part# 



1 


3TB-2611 1-00-00 


2 


33G-26242-00-00 


3 


3Y1 -26243-01 -00 


4 


3Y1 -26249-00-00 


5 


33G-26241 -00-00 


6 


3TB-26302-00-00 


7 


34K-26281 -00-00 


8 


1VJ-26282-00-00 


9 


98506-05020-00 


10 


98506-05025-00 


11 


1 E6-26342-00-00 


12 


3TB-26335-00-00 


13 


91316-06010-00 


14 


90123-08046-00 


15 


90179-08148-00 


16 


5Y1 -26290-1 0-00 


17 


3Y1 -26290-00-00 


18 


90387-22660-00 


19 


1LN-261 41 -00-00 


20 


3TB-261 42-20-00 


21 


98501-06035-00 


22 


92901-06600-00 


23 


95303-06700-00 


24 


90387-06500-00 



Description 



Req 



HANDLEBAR (3TB-26111-01-00) 

GRIP (RIGHT) 

TUBE, THROTTLE GUIDE 

.RING, LEAF 

GRIP (LEFT) 

THROTTLE CABLE ASSEMBLY 

CAP, GRIP UPPER 

CAP, GRIP LOWER 

SCREW, PAN HEAD 

SCREW, PAN HEAD 

BOOT, CABLE 

CABLE, CLUTCH 

BOLT, SOCKET HEAD 

BOLT 

NUT 

BACK MIRROR ASSY (L.H) 

BACK MIRROR ASSY (R.H) 

COLLAR 

GUARD, BRUSH 1 WHITE 

GUARD, BRUSH 2 WHITE 

SCREW, PAN HEAD 

WASHER 

NUT 

COLLAR 



41 



TAILLIGHT 




tf 



Item 



Part# 



1 


1W9-847 10-60-00 


2 


1M 1-84523-60-00 


3 


1M1 -84521 -60-00 


4 


1M 1-84524-60-00 


5 


256-84714-61-00 


6 


3UY-8471 7-00-00 


7 


4L0-84753-00-00 


8 


3UY-8451 9-00-00 


9 


90109-06005-00 


10 


90209-08125-00 


11 


90201 -083A0-00 



Description 



Req 



TAILLIGHT UNIT ASSEMBLY 

GASKET, LENS 

LENS, TAILLIGHT 

SCREW, LENS FITTING 

BULB(12V-21/5W) 

CORD, TAILLIGHT 

DAMPER 

BRACKET, TAILLIGHT 

BOLT 

WASHER 

WASHER, PLATE 



42 



TRANSMISSION 




& 



Item 



Part# 



1 


2RW-1 741 1-00-00 


2 


34K-17141-00-00 


3 


90209-22191-00 


4 


93440-25084-00 


5 


1VJ-17131-00-00 


6 


2JT-17151-01-00 


7 


34K-17121-01-00 


8 


93306-30540-00 


9 


93306-00431-00 


10 


2RW-1 7402-00-00 


11 


2JT-1 7221 -00-00 


12 


2JT-1 7251 -00-00 


13 


1VJ-1 7231 -00-00 


14 


90209-22191-00 


15 


93440-25084-00 


16 


3AJ-1 7241 -00-00 


17 


3AJ-1 721 1-00-00 


18 


90201-20276-00 


19 


99009-20400-00 


20 


90560-25283-00 


21 


93306-30535-00 


22 


93102-25226-00 


23 


5Y1 -17471 -00-00 


24 


97021-06014-00 


25 


93306-00426-00 


26 


99999-01798-00 


27 


90215-23265-00 


28 


90179-18552-00 


29 


90560-20199-00 


30 


99009-20400-00 



Description 



Req 



AXLE, MAIN (12T) 

GEAR, 4TH PINION (22T) 

WASHER 

CIRCLIP 

GEAR, 3RD PINION (20T) 

GEAR, 5TH PINION (24T) 

GEAR, 2ND PINION (17T) 

BEARING (6305NRX1C3) 

BEARING 

DRIVE AXLE ASSEMBLY 

GEAR, 2ND WHEEL (27T) 

GEAR, 5TH WHEEL (19T) 

GEAR, 3RD WHEEL (24T) 

WASHER 

CIRCLIP 

GEAR, 4TH WHEEL (21T) 

GEAR, 1ST WHEEL (31 T) 

WASHER, PLATE (T1.0) 

CIRCLIP 

SPACER 

BEARING 

OIL SEAL 

PLATE, COVER 

BOLT 

BEARING 

SPROCKET, DRIVE (15T) 

WASHER, LOCK 

NUT 

SPACER 

CIRCLIP 



43 



VALVE 



*^© 




Item 



1 

2 

3 

4 

5 

6 

7 

8 

9 

10 

11 

12 

13 

14 

15 

16 

17 

18 

19 

20 



Part# 



1VJ-12111-00-00 
1VJ-12121-00-00 
5Y1 -121 13-00-00 
5Y1 -121 14-00-00 
4H7-1 21 16-00-00 
1J7-12119-01-00 
2F3-1 21 17-00-00 
1J7-1 21 18-00-00 
34K-12151-00-00 
34K-12161-00-00 
34K-1 21 62-00-00 
34K-1 21 63-00-00 
2NX-1 21 46-00-00 
2NX-1 21 56-00-00 
2NX-1 21 66-00-00 
93210-08521-00 
90109-063E8-00 
2NX-1 21 59-00-00 
90170-06128-00 
90206-12074-00 



Description 



Req 



VALVE, INTAKE 2 

VALVE, EXHAUST 2 

SPRING, VALVE INNER 4 

SPRING, VALVE OUTER 4 

SEAT, VALVE SPRING 4 

SEAL, VALVE STEM 4 

RETAINER, VALVE SPRING 4 

COTTER, VALVE 8 

ARM, VALVE ROCKER 
ARM, VALVE ROCKER 2 
ARM, VALVE ROCKER 3 
ARM, VALVE ROCKER 4 
SHAFT, ROCKER 
SHAFT, ROCKER 2 
SHAFT, ROCKER 3 
O-RING 2 

BOLT 2 

SCREW, VALVE ADJUSTING 4 

NUT 4 

WASHER, WAVE 4 



44